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Engine Internals Power Ceiling

Cueyo

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I was looking at some type R videos and got curious when I saw that the lead engineer for the type R said (and don't quote me on this, think it was from a savagegeese video) that the team had extracted as much power from the k20c1 as they safely could. That makes sense for a 4 cylinder turbo, but when you start looking into how people have modded the vehicle and what they've reached presumably in a safe manner, the engine is stable into the 400s and even some into the 600s (HP). Yes, the cars running aftermarket turbos and 35lbs of boost with ethanol may not last at 600hp without building the engine - but that still doesn't change just how much more headroom there is on the k20c1 that the engineering team never wanted to push.

I remember reading this article a few years back about the limit being much lower, but in hindsight the article kind of reads like an advertisement for the shop. Forget the name exactly. Even if we conservatively cap the stock longblocks headroom at some lower torque number (say 400lb/ft) and max power at 500hp, it's still wildly different than comparable 4 cylinder turbo motors.

The Elantra N(2.0L), stock 276hp/289lbft of torque. The TCR engine variants here max out at 420hp and last about 25km (according to Hyundai) at these power levels. Most people never really safely push these past 350whp.

The VB WRX(2.4L), 271hp/258lbft of torque. Saw some people say 600hp, but this seems like a fluke. Overwhelmingly (since the rods and pistons are cast apparently) the top end is anywhere between 350-450hp, which is a really wide range. The general recommendation is no more than 350whp here as well.

Mercedes Benz A45S(2.0L), 416hp/500NM of torque. I believe this was the highest output stock 4 cylinder engine for a long time (might still be). Interestingly enough, the top end mechanically on these is a vague 1000+ (seems more like a tuning test by some company). Most seem to run these at a max of 600hp, but 500-550 seems to be the reliable upper end. Very vague here since I can't find a concrete answer.

Focus RS(2.3L), 350hp/350lbft of torque. People have pushed these to over 450hp, but seems like the consensus is 400hp safely.

Toyota's T24A-FTS would also be included, but thats not a performance engine.

I'm taking in pretty vague terms here since the only people who truly know the engines stock internal capacity are the manufacturers, but it doesn't change that it looks like honda left a lot on the table. Either that or they thought that nearly 200 HP of overhead was what they needed for longevity. To be fair, I haven't quoted the most reliable manufacturers and vehicles, but it's still an interesting thing of note. I also understand that boost, fuel, torque, and various other factors account for reliability and power.

What do y'all think? I would never actually want to push my car to its limits, but it's fun to see what the limits are and why the manufacturer made them so.
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Cueyo

Cueyo

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Could they have made a 400hp FL5? Sure could have. But Honda has a reputation of reliability to maintain

Focus RS, Merc, WRX, Elantra N engines are all going to die way before the K20.

Focus RS engine isn't even safe to run stock lol.
Reminds me of people saying you shouldn't floor a focus RS if it's under 4000rpm lol

It's kinda hard to find any comparable engine to the k20c1 that's currently mass produced and in performance cars, and is also a turbo 4 cylinder. Toyota has the new 4 cylinders they're making coming out, but I'm not partial to the Toyota turbos.
 

Ohlins8990

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You also need to consider the load factor of the engine. There's a big difference between making 600hp for a 1/4 mi and then letting the engine cool down versus surviving lap after lap on the Nurburgring. The rotating assembly of the engine may be fine to handle the 600hp loads , but if you can't keep the cylinder head cool, enough oil pressure in the bearings, and meter in the right fuel at the right times in the right fashion its not going to work out.

I think many people don't realize what the OEM's test to. Are the people making 600hp worried about starting the engine in -40F temps? Are the measuring catalyst warm up times? How about idle emissions? Are they calibrating a derate strategy because its being driven in Death Valley. How about keeping the engine together after the engine was hosed down and the crank sensor is intermittent because of water ingress?
 
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Cueyo

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You also need to consider the load factor of the engine. There's a big difference between making 600hp for a 1/4 mi and then letting the engine cool down versus surviving lap after lap on the Nurburgring. The rotating assembly of the engine may be fine to handle the 600hp loads , but if you can't keep the cylinder head cool, enough oil pressure in the bearings, and meter in the right fuel at the right times in the right fashion its not going to work out.

I think many people don't realize what the OEM's test to. Are the people making 600hp worried about starting the engine in -40F temps? Are the measuring catalyst warm up times? How about idle emissions? Are they calibrating a derate strategy because its being driven in Death Valley. How about keeping the engine together after the engine was hosed down and the crank sensor is intermittent because of water ingress?
You make a good point on the testing. This is here say, but I don't think I've ever seen one of those 600hp+ type R's be anything more than a street car. I'd bet that the stock type r could probably hit close to 500 from factory, but like you said I doubt it'd survive as a normal car without significant core design reworks. The biggest one I could think of is the cooling system and how badly it's already stressed.
 


zumbooruk

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I have no idea about reliability or longevity, and I have no intention of swapping my engine, but I am aware of at least these two, and the thread bellow:

https://4pistonracing.com/collections/complete-engines/products/4p-2-1l-k20c1-race-engine-stage-4
Durability is increased with stronger components, allowing larger turbos to be used over 1000hp, but is also useful for long life in lower horsepower endurance race applications.

https://rameyracing.com/product/rameyracing-1100whp-street-race-k20c-type-r/
Ramey Racing turbo street short blocks are good for 1100whp
After spinning a rod bearing in my FL5, I'm looking at having the motor built because it's somehow the same price as buying an OEM shortblock from Honda. Currently I'm between RameyRacing's Turbo Street shortblock and 4Pistons Built Shortblock, both are similarly priced, though 4Piston charges substantially more for for the OEM crank that I'll need (mine is more than likely done for).

I know 4Piston has a lot of rep online, but when I actually talk to people that are more knowledgeable they usually tell me to go with Ramey so I'm looking to see if I can get opinions from people who have experiences with either brand.
 
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Cueyo

Cueyo

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I have no idea about reliability or longevity, and I have no intention of swapping my engine, but I am aware of at least these two, and the thread bellow:

https://4pistonracing.com/collections/complete-engines/products/4p-2-1l-k20c1-race-engine-stage-4



https://rameyracing.com/product/rameyracing-1100whp-street-race-k20c-type-r/
Those basically look like entirely different engines, I'd even be hesitant to call the finished product a k20c1 lol

That thread I think has less to do with the car and more the driver tbh (for the cause). The owner was "hooning" around a little too much from his other thread.
 

Nothing

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You also need to consider the load factor of the engine. There's a big difference between making 600hp for a 1/4 mi and then letting the engine cool down versus surviving lap after lap on the Nurburgring. The rotating assembly of the engine may be fine to handle the 600hp loads , but if you can't keep the cylinder head cool, enough oil pressure in the bearings, and meter in the right fuel at the right times in the right fashion its not going to work out.

I think many people don't realize what the OEM's test to. Are the people making 600hp worried about starting the engine in -40F temps? Are the measuring catalyst warm up times? How about idle emissions? Are they calibrating a derate strategy because its being driven in Death Valley. How about keeping the engine together after the engine was hosed down and the crank sensor is intermittent because of water ingress?
It is essentially this. Honda has limits that they need to meet, reliability across conditions. They will have a ceiling of parts rejects and warranty returns, still want to be able to run 87 octane without grenading, and use most of the same Honda parts bin. Their customer base will still somewhat be concerned with the added noise, driveability, tire wear, and comfort and not want to do 3000mi oil changes. People who mod are okay with that and will take the tradeoffs, but it's harder to ask that of the market and find the same kind of success overall.

Plus, if you offer a 450hp fwd, how much power will that be able to put down? Would you get the same kind of "refined" and "best fwd" feedback that the reviews glaze on about?
 

TchnoZ33

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Doesn’t the Ariel atom 4RR use this engine and makes 525 hp? But likely because it has much better cooling…
 

Websitesdown

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Doesn’t the Ariel atom 4RR use this engine and makes 525 hp? But likely because it has much better cooling…
Yes.

The 4RR is the most powerful Ariel Atom ever built. Ariel's engineers took the standard 2.0-liter turbocharged Honda engine and fitted a larger turbocharger, forged internals, bespoke cams, and a titanium exhaust to push it to 525 horsepower and 406 lb-ft of torque.

Forged internals though.
 


zumbooruk

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Doesn’t the Ariel atom 4RR use this engine and makes 525 hp? But likely because it has much better cooling…
yes, but major upgrades:

Ariel retains the core K20C engine architecture but replaces or upgrades nearly every component critical to high-performance operation for track competition. The cylinder block incorporates closed-deck sleeves and a competition-grade head gasket with reinforced O-rings contain the extreme cylinder pressures. Custom-forged pistons and connecting rods replace the production parts. All rotating components are individually measured, weight-matched, and dynamically balanced to ensure smooth operation at elevated engine speeds.

The cylinder head undergoes porting with revised port geometry and is matched with custom camshafts and an upgraded valvetrain that includes alloy valves, stiffer springs, and improved guides. These modifications support higher engine speeds without valve float.

A larger turbocharger, combined with a high-flow carbon-fiber intake system featuring a remote air filter and a complete titanium exhaust, enhances airflow. The fuel delivery system employs significantly larger 1,400 cc injectors at increased pressure to meet the higher fuel requirements. A competition-oriented gated oiling system with a high-volume pump maintains consistent lubrication and cooling during prolonged high lateral acceleration and cornering. A high-performance head gasket and reinforced head studs secure the assembly against the increased loads. Each engine is carefully broken in and tested on a dynamometer, with individual power curves supplied for verification.

These modifications raise the torque peak to a higher engine speed while increasing specific output from approximately 158 horsepower per liter to 263 horsepower per liter. The Atom’s minimal curb weight further amplifies the performance, resulting in acceleration from 0 to 62 miles per hour in 2.4 seconds and from 0 to 100 miles per hour in 5.1 seconds, together with a power-to-weight ratio exceeding 355 horsepower per 1,000 pounds of vehicle weight.
 
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Cueyo

Cueyo

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Yes.

The 4RR is the most powerful Ariel Atom ever built. Ariel's engineers took the standard 2.0-liter turbocharged Honda engine and fitted a larger turbocharger, forged internals, bespoke cams, and a titanium exhaust to push it to 525 horsepower and 406 lb-ft of torque.

Forged internals though.
I was under the impression the c1 already had forged internals?
 

blueroadster

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This link claims that a forged crankshaft and rods are used.

4Pistons in this link talked about upgrading the rods but no mention of upgrading the crankshaft itself.

4Pistons also talks about the cylinder head and valve float starting ~7,300RPM in this link.

My takeaway is that the CTR has a forged crankshaft that is solid since engine builders have not upgraded that part as far as I am aware (unless there is a stroker kit upgrade). If other internals are forged, then those same engine builders identified areas that should be upgraded at some point.
 
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Aden Rich

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I think the limiting factor is less about the peak horsepower number and more about how the power is delivered. A conservative tune with good fueling and cooling will usually outlast a setup that’s chasing dyno numbers. Reliability is worth more than another 20–30 hp in the long run.
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